Battery Trays

ASAL specializes in manufacturing advanced battery storage units, tailored for electric vehicles (EVs). These units efficiently house and manage battery cells, optimizing their performance, safety, and lifespan across various automotive applications. By leveraging cutting-edge technology, ASAL ensures that its battery storage solutions meet stringent industry standards, enhancing the reliability and sustainability of EV systems. This innovation plays a pivotal role in addressing the growing demand for efficient and long-lasting battery solutions in the automotive sector, particularly in the expanding EV market. ASAL continues to lead the way by providing high-quality, technology-driven products for the automotive industry’s future.

Key USPs

• Inhouse stamping facility
• Robotic welding line
• Structural Integrity and Safety

Aluminium Cooling Tubes (CT)

Aluminium Cooling Tubes (CT) are vital in managing the thermal environment of battery cells in Electric Vehicle (EV) battery trays. These tubes ensure efficient heat dissipation, maintaining optimal battery performance, extending lifespan, and enhancing safety. The tubes are made from high-grade aluminium, known for its excellent thermal conductivity and lightweight characteristics. With a working thickness of 0.5 mm, they provide the necessary cooling to prevent overheating, a critical factor for the reliable operation of EV batteries. The advanced material and design of these tubes support the growing need for efficient thermal management in the EV sector.

Key USPs

• Excellent corrosion resistance for long-term durability and performance.
• Easy installation supported by strong mechanical properties for enhanced reliability.

Suspension Parts for M&HCV

ASAL manufactures suspension parts for Medium and Heavy Commercial Vehicles (M&HCV), including the heavy fabrication of hanger assemblies like the 7.5T Paralift and 12.5T Ultimaax heavy suspension. These components are built with precise specifications, featuring a working thickness ranging from 0.6 1.6 mm to 14 20 mm. The materials used include high-strength grades such as E34, ST52, and BSK46, which are selected for their durability and performance in demanding automotive applications. These products are designed to meet the rigorous requirements of the M&HCV sector, ensuring reliability and strength for heavy-duty suspension systems.

Key USPs

• Durable & Reliable

Robotic Spot Welding:

Our robotic spot-welding capabilities are engineered for high-speed, high-precision tasks, utilizing advanced robotic technology to deliver:

• Precision Welding: Achieving exact spot welds with minimal deviation, ensuring consistent quality and structural integrity.
• High Efficiency: Robotic systems perform spot welding rapidly, reducing production time without sacrificing quality.
• Versatility: Capable of welding a wide range of materials and thicknesses, adaptable to diverse industrial applications.
• Quality Assurance: Integrated monitoring systems guarantee compliance with strict quality standards, ensuring reliable results with every weld.

Robotic Full Welding

Our robotic full welding services cater to extensive applications, providing seamless and durable welds. Key features include:

• Advanced Welding Techniques: Utilizing MIG, TIG, and other methods tailored to specific material and project needs.
• Consistent Quality: Automated processes ensure uniform welds, minimizing human error and enhancing durability.
• Complex Welds: Capable of handling intricate welding tasks requiring precision, ideal for complex assemblies and components.
• Cost-Effective Production: Automation reduces labour costs while increasing throughput, offering an economical solution for large-scale welding projects.

Key USPs

• Inhouse facility
• Precision Welding with High Efficiency