ASAL Manufacturing capabilities and Facility.
At ASAL, we take pride in our state-of-the-art manufacturing capabilities, specializing in automotive stampings and welded assemblies. Our advanced facilities utilize cutting-edge technologies and automated systems, ensuring precision at every stage of production. From critical stampings for structural and functional applications to robust welded assemblies, we focus on tight tolerances, durability, and high performance. With a commitment to excellence, we employ rigorous quality control measures to guarantee the integrity of every part and exceed customer expectations. Our technical expertise, combined with continuous innovation and a relentless focus on quality, positions ASAL as a trusted partner in the automotive industry.
Automotive Stampings and Assemblies Limited (ASAL) Chakan I
Location: Chakan, Maharashtra, India
Area: 15,000 sq. m.
Products: BIW products, skin panels, fuel tanks, oil sumps, welded assemblies, rear twist beams, Battery Trays.
Certifications: IATF 16949:2016, ISO 14001:2015, ISO 45001:2018
Our manufacturing facilities include manual press lines, manual robot lines, robotic welding lines, and a powder coating line. We currently produce parts for passenger vehicles (PV), commercial vehicles (CV), off-road vehicles, and two/three-wheelers.
Automotive Stampings and Assemblies Limited (ASAL) Pantnagar Uttrakand
Location: Pantnagar, Uttarakhand, India
Products: BIW stamped parts and welded assemblies
Certifications: IATF 16949:2016, ISO 14001:2015, ISO 45001:2018
Our manufacturing facilities include robotic press lines, manual robot lines, and robotic welding lines.
Automotive Stampings and Assemblies Limited (ASAL) Chakan II
Location: Chakan, Kuruli, Maharashtra, India
Area: 5,000 sq. m.
Products: Battery trays, cooling tubes, fixing plates, stamped parts for compressors and BTMS, laser-cut and press brake parts
Certifications in-process: IATF 16949:2016, ISO 14001:2015, ISO 45001:2018
We have dedicated module assembly lines for EV battery trays, comprising six assembly lines equipped with six leakage testing SPMs. For EV cooling tubes, we operate four module assembly lines featuring five brazing SPMs, one serpentine pressing machine, and two bending machines.
Currently, we manufacture trays for passenger vehicles (PV), commercial vehicles (CV), off-road vehicles, and two/three-wheelers.
Automotive Stampings and Assemblies Limited (ASAL) Sanand
Location: Sanand, Gujarat, India
Area: 7,000 sq. m.
Products: Battery trays, fixing plates
Certifications in-process: IATF 16949:2016 ISO 14001:2015, ISO 45001:2018
We have dedicated module assembly lines for electric vehicle (EV) battery trays, consisting of 02 assembly lines equipped with two leakage testing special-purpose machines (SPMs)
We have 02 welding lines consisting of 04 welding robots for manufacturing of BIW products.
Automotive Stampings and Assemblies Limited (ASAL) Jamshedpur
Location: Jamshedpur, Jharkhand, India
Area: 3,000 sq. m.
Products: Heavy fabrication suspension components
Certifications in-process: IATF 16949:2016, ISO 14001:2015, ISO 45001:2018
The facility is equipped with two laser cutting machines, two CNC press brake machines, and one rolling machine. It also houses 26 manual metal inert gas (MIG) welding machines.
At present, we manufacture components for the commercial vehicle (CV) segment.
Testing Capabilities & Facilities
CMM Machine
Verify Geometric Dimensioning and Tolerancing (GD&T) features as per customer drawings using VCDMIS software.
The Cantilever Fixed Bed-type Coordinate Measuring Machine (CMM) is used for inspecting all types of welding, checking fixtures, press components, and various welded assemblies.
Weld Penetration Lab
Weld penetration inspection for CO2 welded joints using Quantimate software (Metatech Solutions).
Millipore Test
Fuel tank leak test machines, Millipore test machines, powder coating process.
Fuel tank/oil sump internal dust verification.
Toe & Camber Test Machine for Rear Twist Beam Assembly
Rear twist beam assembly made for the Nexon model.
Wheel mounting bracket position.
Die Spotting Press Machine
Dedicated tool room area, spotting press machine, lathe, drill, and die washing area.
Matching surface of punch and die for draw tool.
Tucker, Weld stud Auto Torque
Manual torque gauge for M6/M8 weld tucker
Stanley-made automatic torque setting for M10/M12 weld studs
Software installed for torque verification
Green Room
Lux level and visual defect monitoring as per specification.
Verification of visual defects on stamping parts.
Processes
Safety First: The safety of our workforce and customers is our top priority. We adhere to safety protocols at every stage of production. This commitment minimizes risks and enhances the reliability of our products.
Tata Code of Conduct (TCOC): We follow the Tata Code of Conduct (TCOC), which guides our ethical practices and business principles. This code reinforces our commitment to integrity, transparency, and fairness in all our operations, fostering a culture of trust and respect.
Quality Standards: We employ rigorous quality control measures to ensure every product meets our high standards. From raw material selection to final inspection, our processes are designed to guarantee durability, performance, and customer satisfaction.
Total Quality Management (TQM) principles has been followed to ensure best quality.
Daily Work Management: Our structured daily work management system ensures operational efficiency and continuous improvement. By setting clear objectives, monitoring progress, and implementing feedback, we optimize workflows and maintain high productivity levels.
Sustainability: We are committed to sustainable practices that minimize our environmental impact. Our eco-friendly manufacturing processes, waste reduction initiatives, and energy-efficient operations reflect our dedication to preserving the planet for future generations. We use solar power to save electricity and reduce the fuel required for generators.
